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Roller Compaction
Advanced particle enhancement technology

Transforming raw ingredients with precise control for optimal product performance.

STAUBER's Roller Compaction Technology

STAUBER’s roller compaction technology offers a dry granulation method ideal for producing uniform, compacted granules for the nutraceutical and supplement industries. This process is particularly beneficial for moisture-sensitive materials.

A key advantage of roller compaction lies in its ability to significantly enhance the density of your material. This process effectively transforms your capsule formulation goals from mere expectations into tangible realities, providing a more reliable and precise outcome in the final product.

The Science Behind the Benefits

Roller compaction utilizes mechanical pressure to compress powders between two rollers, forming a dense ribbon. This ribbon is then milled into granules with consistent size and density, optimizing flow and density properties.

STAUBER’s custom-built systems deliver exceptional control, ensuring consistent and repeatable results every time.

Benefits of roller compaction for production

STAUBER’s roller compaction systems provide several production advantages:

Enhanced Bulk Density

Produces granules with higher bulk density, improving packing and reducing volume.

Improved Flow Properties

Ensures smooth flow of granules, enhancing processing efficiency and reducing downtime.

Dust Reduction

Reduces the generation of fine particles, creating a cleaner production environment.

Moisture Sensitivity Management

Ideal for materials that are sensitive to moisture, as no liquid binders are used.

How roller compaction enhances your products

Roller compaction significantly benefits the final product:

Uniform Granules

Consistent size and density of granules lead to uniform tablets and capsules with predictable performance.

Better Handling

Dense granules improve handling characteristics, making them easier to process and package.

Extended Shelf Life

Dry granulation enhances the stability of the product, extending its shelf life.

Why choose STAUBER’s roller compaction?

At STAUBER, we offer customized solutions designed for optimal performance and reliability, ensuring your ingredients meet the highest quality standards.

Tailored Solutions

STAUBER offers bespoke processing to perfectly fit your formulation needs, optimizing performance and quality.

Scalable Technology

Our systems scale seamlessly from small batches to large production, supporting efficient growth while upholding high standards.

Optimized Efficiency

STAUBER’s advanced technology ensures consistent, high-quality results and improved production efficiency across all scales.

Enhance your material processing with our roller compaction solutions.

Contact STAUBER to learn more and get started.

Frequently asked questions

Contact us for any additional
questions, we’re happy to help.
Yes, Stauber can process a vast array of ingredients. Each ingredient has unique properties that may require a specific process. Contact us today to consult with Stauber’s technical expert to determine which process best suits your ingredient needs.
Stauber is SQF Level 2 certified, ensuring we adhere to the highest standards of quality. We are committed to delivering top-tier products for your nutraceutical needs. Our stringent quality control measures and rigorous testing protocols guarantee the purity and efficacy of our products.
Our expert staff has over 100 years of combined experience in creating custom quality products tailored to your needs. From ideation to commercialization, Stauber supports your journey every step of the way. Contact us today to schedule a meeting with our technical expert!
Roller compaction greatly increases the density of your ingredient, helping with your capsule formulas. With higher density, you can fit more in your formula or reduce your capsule serving size. It’ll improve efficiency for the difficult to process ingredients (think Quercetin) as it’ll reduce your production cleaning time.

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The information contained in this website does not constitute a recommendation or guidance for decisions concerning the purchase, use or application of products and does not relieve the user of the product of the obligation to undertake its own suitability, performance, quality testing or country specific regulatory approvals. Stauber Performance Ingredients, Inc., including its affiliates (“Stauber”) makes no representations or warranties, either express or implied, of merchantability, fitness for a particular purpose, completeness or accuracy of the information or the products to which the information refers. Stauber shall have no responsibility for any act or omission taken by relying on or using the information contained in this website and in no event shall it be liable for any damages resulting from reliance on or use for any purpose of this information. Without limiting the above, Stauber shall have no responsibility for any act or omission of any other contributor. Readers should take specific advice from an appropriately qualified professional when dealing with specific situations. Nothing in this website is intended to be an offer which is capable of acceptance or an inducement of any kind. Descriptions of, or references or access to other publications within the website do not imply endorsement of those publications. The information contained in this website could contain technical inaccuracies, and changes to the information may be made at any time without notice.